Stratasys Enhances Portfolio with PolyJet J850 Core, Introducing New Software and Materials to Advance Industrial and Medical 3D Printing

Introduction to Stratasys’ Latest Innovations

Stratasys Ltd. has introduced a comprehensive range of new software capabilities, advanced materials, and platform enhancements aimed at accelerating the adoption of additive manufacturing across industrial and medical sectors, as the company continues to push the boundaries of 3D printing by enabling manufacturers to transition from concept prototyping to full-scale production more efficiently, while improving speed, reliability, and overall cost-effectiveness

Driving the Shift from Prototyping to Production

The latest innovations are designed to help organizations move beyond traditional manufacturing limitations by integrating additive workflows into everyday production processes, focusing on simplifying design, improving usability, and expanding material capabilities, which together enable manufacturers to produce more parts and tools using additive technologies, ultimately reducing lead times and operational costs while enhancing performance and scalability

Leadership Perspective on Market Demand

According to Rich Garrity, President and Chief Business Unit Officer, manufacturers are increasingly seeking practical applications for additive manufacturing, and these new developments are specifically designed to address that demand, providing engineering teams with the tools needed to design faster, produce high-performance parts, and achieve greater accuracy in production systems, thereby making additive manufacturing a viable solution for everyday industrial use

Engineering-Focused PolyJet Performance with J850 Core

One of the key highlights of the announcement is the introduction of the PolyJet J850 Core printer, a new addition to Stratasys’ PolyJet technology portfolio, designed as a lower-cost solution tailored for engineering teams focused on functional prototyping, offering access to high-performance PolyJet capabilities without the added expense of full-color printing, making it an attractive option for organizations seeking a balance between performance and affordability

Enhanced Capabilities for Functional Prototyping

The J850 Core system is optimized for producing functional components such as enclosures, housings, jigs, and fixtures, supporting a wide range of materials including rigid, flexible, transparent, and PolyJet ToughONE materials, while its large build tray and high-speed print modes enable faster iteration cycles and consistent, repeatable results, making it an ideal tool for engineering teams that require rapid validation of designs

Expanding Accessibility of PolyJet Technology

By offering a cost-effective entry point into PolyJet technology, the J850 Core allows more teams within an organization to adopt additive manufacturing, supporting broader deployment across departments and enabling companies to scale their additive capabilities more effectively, while maintaining the performance standards expected from Stratasys solutions

Breakthrough in Medical Materials with P3 MED Silicone 25A

Stratasys, in collaboration with Shin-Etsu Chemical, has introduced P3 MED Silicone 25A, a groundbreaking biocompatible silicone material designed for 3D printing patient-specific medical devices, marking a significant advancement in healthcare additive manufacturing by enabling the production of true silicone parts with properties comparable to those produced through traditional manufacturing methods

Enabling Patient-Specific Medical Applications

The new material is fully certified to ISO 10993 standards and offers key characteristics such as elasticity, durability, and resistance to heat and chemicals, making it suitable for applications including hearing aids, CPAP masks, orthotics, and prosthetics, while eliminating the need for costly tooling and reducing production cycle times, thereby improving efficiency and enabling more personalized patient care

Advancing Healthcare Innovation

According to Erez Ben Zvi, Vice President of Healthcare at Stratasys, the introduction of P3 MED Silicone 25A opens new possibilities for low-volume production and patient-specific devices, combining authentic silicone properties with the precision of additive manufacturing, allowing healthcare providers to deliver high-quality solutions more quickly and cost-effectively

Software Innovation with GrabCAD Additive App Suite

Stratasys is also expanding its software ecosystem through the development of a new Additive App Suite, created in partnership with trinckle 3D GmbH, which is expected to launch later in 2026 with an initial set of applications designed to automate design processes for common industrial use cases, significantly reducing the time and effort required to generate production-ready designs

Streamlining Design and Manufacturing Workflows

The Additive App Suite will be integrated directly into GrabCAD Print and GrabCAD Print Pro, enabling seamless workflows from design to production within a single platform, allowing engineers to quickly generate tools such as clamping jaws, shadow boards, and drill guides, while eliminating design bottlenecks and improving overall efficiency across manufacturing operations

Expanding Access to Additive Manufacturing

By embedding automated design tools into widely used software platforms, Stratasys is making additive manufacturing more accessible to a broader range of users, including engineering, quality, and operations teams, rather than limiting it to specialized additive manufacturing experts, thereby accelerating adoption and enabling more organizations to benefit from the technology

Enhancing Productivity Through Automation

Victor Gerdes, Vice President of Software, highlighted that the new platform transforms GrabCAD Print into a guided environment for production-ready workflows, enabling users to move from identifying a production challenge to generating a print-ready solution in minutes, significantly improving productivity and expanding the role of additive manufacturing within the factory

Cost-Efficient Production with SAF PA12 Material

Another major development is the introduction of SAF PA12, developed in collaboration with Evonik Industries, which is designed to deliver production-grade performance at a lower cost, reducing the total cost of ownership by up to 14% compared to existing materials, making it easier for manufacturers to adopt powder bed fusion technologies for industrial production

Supporting Scalable Industrial Manufacturing

The new SAF PA12 material provides strong, resilient, and dimensionally accurate parts with consistent quality, enabling manufacturers to scale production applications confidently while maintaining high performance standards, without requiring additional hardware or process changes, simplifying implementation and reducing barriers to adoption

Strengthening Industrial Additive Capabilities

According to Neil Hopkinson, Vice President of SAF Technology, the material combines reliability with cost efficiency, allowing manufacturers to streamline workflows and expand the use of additive manufacturing across multiple applications, further strengthening its role in industrial production environments

Showcasing Innovations at Industry Events

Stratasys plans to showcase these new technologies at the RAPID + TCT Conference 2026, where attendees will have the opportunity to see live demonstrations of the new software, hardware, and materials, providing insights into how these innovations can be applied in real-world manufacturing scenarios

About Stratasys

Stratasys is a global leader in additive manufacturing, providing advanced 3D printing solutions for industries such as aerospace, automotive, healthcare, and consumer products, with a comprehensive ecosystem that includes hardware, materials, software, and on-demand manufacturing services, enabling organizations to transform product design, improve supply chain agility, and enhance operational efficiency

Commitment to Innovation and Industry Transformation

Through continuous innovation and strategic partnerships, Stratasys is driving the evolution of additive manufacturing from a prototyping tool to a core component of modern production systems, helping organizations achieve greater flexibility, efficiency, and competitiveness in an increasingly dynamic global marketWith the introduction of new printers, materials, and software solutions, Stratasys is reinforcing its position at the forefront of additive manufacturing innovation, enabling manufacturers to accelerate the transition to digital production, reduce costs, and unlock new possibilities across industrial and medical applications, as the company continues to shape the future of manufacturing through advanced 3D printing technologies

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